Product Description
Product Description
1) Material: C45 Steel, Cast Iron 40Cr, 42CrMo, stainless steel
2) Standard: DIN, ANSI, BS, JIS
3) Processing: Forging-Machining-Hobbing
4) Sprocket & Plat wheel in European Standard
5) REAR SPROCKET : 34T,35T,36T,37T,38T,39T,40T,41T,42T,43t ETC
6) Simplex, duplex, triplex
7) Surface Treatment: Carburizing, hardening and tempering, nitriding, high frequency treatment, black of oxidation, zincing, nickelage…
8) Customer’s drawings of sprockets are welcome
Company introduction
CZPT WHEEL Co., Ltd locates in Xihu (West Lake) Dis.qiao Industrial Zone which is renowned for the base of China Motorcycle Sprockets Manufacturing. Our company is a typical manufacturing enterprise with designing, manufacturing and selling as a whole service chain.
DINGJIAN WHEEL Co., Ltd was set up in 1996, covering a total land of 12,000 square CZPT and a constructive area of 8,000 square meters. Under a total investment of 20 million RMB yuan, our company owns the most advanced production equipments, perfect quality inspection system, highly efficient sales and management team and first-class technicians; since we adopt advanced production techniques and superior steel, our products have reached high standard of durability and a series of advanced national level. As our products passed the authentication of global ISO9001 quality system, our company has the power of manufacturing a complete set of sprocket products to fit the needs of motorcycle factories.
Since the founding of CZPT WHEEL Co., Ltd, we uphold consistently the principles of laying full emphasis on needs of consumers, products’quality and commercial creditability; stressing the idea of common business aim, business starting, mutual benefits and developments, for building up Double Win relation with clients;our company has won the trust of a wide range of clients by competitive price and better service, this is why our company obtains better goodwill in this sprocket industry with our products selling well China-wide. and selling far to many regions like South-East Asia. Middle-East. South-America. Africa Europe and so on.
For many years, CZPT WHEEL Co., Ltd insisted on a development policy of Enterprise’ Life Relies on Products’ Quality, we are succeed in fulfilling our famous brand position. DINGJlAN people have confidence in our prosperous development, we will believe in the idea of Brand Relies on Quality, and Effectiveness Depends on Scale. By upholding our development idea, we can achieve our CZPT task of becoming leader in sprockets’ industry by persisting in our quality and management idea permanently. DINGJIAN WHEEL Co., Ltd is expecting your cooperation for mutual benefit producing.
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| Application: | Motor, Motorcycle, Machinery |
|---|---|
| Hardness: | Soft Tooth Surface |
| Gear Position: | External Gear |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Compatibility of Chain Sprockets with Wheels
In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:
- Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
- Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
- Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
- Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
- Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
- Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.
It’s crucial to follow the manufacturer’s specifications and guidelines when selecting a chain sprocket for a particular wheel. Mixing incompatible sprockets and wheels can result in premature wear, inefficiencies, and potential safety hazards. If you are unsure about the compatibility, consult with the manufacturer or a knowledgeable expert to ensure you choose the right sprocket for your specific application.
Using wheel sprocket Assembly in Robotics and Automation
Yes, wheel sprocket assemblies are commonly used in robotics and automation systems to transmit power and facilitate movement. These systems offer several advantages for robotic applications:
- Efficiency: wheel sprocket assemblies provide efficient power transmission, ensuring smooth and precise movement of robotic components.
- Compact Design: The compact nature of sprockets and wheels allows for space-saving designs, making them ideal for robotic applications where space is limited.
- Precision: Sprockets and wheels with accurate teeth profiles provide precise motion control, crucial for robotics and automation tasks that require high levels of accuracy.
- Low Noise: Properly lubricated and maintained wheel sprocket systems generate minimal noise during operation, contributing to quieter robotic movements.
- Customizability: wheel sprocket assemblies can be customized to suit specific robotic requirements, such as different gear ratios, sizes, and materials.
- Multiple Configurations: Depending on the robotic application, different configurations like single or multiple sprockets, idler sprockets, or rack and pinion systems can be used.
- High Load Capacity: Sprockets made from durable materials like steel can handle substantial loads, making them suitable for heavy-duty robotic tasks.
Examples of robotics and automation systems that commonly use wheel sprocket assemblies include:
- Robotic Arms: wheel sprocket systems are utilized in robotic arms to control their movement and reach.
- Automated Guided Vehicles (AGVs): AGVs use wheel sprocket assemblies for propulsion and steering, enabling them to navigate autonomously.
- Conveyor Systems: In automated factories, conveyor belts are often driven by sprockets and wheels for efficient material handling.
- Mobile Robots: Wheeled mobile robots use wheel sprocket assemblies to drive their wheels, enabling them to move in various directions.
- Robot Grippers: wheel sprocket mechanisms can be integrated into robot grippers to facilitate gripping and handling objects.
The choice to use wheel sprocket assemblies in robotics and automation depends on the specific application requirements, load capacity, precision, and environmental conditions. By selecting the appropriate sprockets, wheels, and materials, engineers can ensure reliable and efficient robotic performance in a wide range of automated tasks.
Choosing the Right Size of Sprocket to Match a Wheel
Choosing the correct size of sprocket to match a wheel is essential for ensuring efficient power transmission and proper functionality of a mechanical system. Here are the steps to help you choose the right size of sprocket:
1. Determine the Pitch Diameter of the Wheel:
Measure the diameter of the wheel from the center to the point where the teeth of the sprocket will engage with the wheel. This measurement is known as the pitch diameter of the wheel.
2. Identify the Desired Gear Ratio:
Determine the gear ratio you want to achieve for your application. The gear ratio is the ratio of the number of teeth on the sprocket to the number of teeth on the wheel and determines the speed and torque output.
3. Calculate the Number of Teeth on the Sprocket:
Once you have the pitch diameter of the wheel and the desired gear ratio, you can calculate the number of teeth on the sprocket using the formula:
Number of Teeth on Sprocket = (Desired Gear Ratio) * (Number of Teeth on Wheel)
4. Select a Standard Sprocket Size:
Based on the calculated number of teeth on the sprocket, choose a standard sprocket size that comes closest to the calculated value. Sprockets are available in various tooth counts, and you may need to choose the nearest size available.
5. Consider Chain Compatibility:
If you are using a chain drive system, ensure that the selected sprocket is compatible with the chain you plan to use. The chain pitch (distance between the centers of adjacent roller pins) should match the pitch of the sprocket.
6. Verify Center Distance:
Check that the center distance between the wheel and the sprocket is appropriate for your application. The center distance is the distance between the centers of the wheel and the sprocket and should be set to achieve the desired tension and alignment of the chain or belt.
7. Consider the Material and Tooth Profile:
Select a sprocket material suitable for your application, such as steel, stainless steel, or plastic, based on factors like load, environment, and operating conditions. Additionally, consider the tooth profile (standard or custom) to ensure smooth engagement with the chain or belt.
By following these steps and considering the specific requirements of your machinery and mechanical system, you can choose the right size of sprocket to match your wheel and achieve optimal performance and longevity of the system.
editor by CX 2024-01-15